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Indoor Gas Insulated Metal-Enclosed Switchgear XGN(XGTD10)-40.5 - China Suppliers and Factory Solutions

General
The XGN(XGTD10)-40.5 indoor gas-insulated metal-enclosed switchgear, commonly referred to as switchgear, is a highly efficient solution designed for high-voltage applications. This innovative switchgear seals essential components like vacuum circuit breakers, isolating switches, load switches, and fuses within a robust metal enclosure. Utilizing SF6 gas as the primary insulation medium, this product ensures optimal performance and safety. As a leading manufacturer in China, our factory guarantees the highest standards of quality and reliability, making us a top choice among suppliers for advanced electrical solutions.

    General

    The switchgear adopts modular design and is arranged according to different main wiring schemes to achieve convenient combination of common shell or expandable units, which can meet the needs of various substations for compact switchgear. Suitable for 35kV ring network power supply lines or radiation power supply lines with high requirements for power supply reliability. It is particularly suitable for industrial, commercial, and residential areas with small power load capacity but high node density. It is also suitable for installation in pre installed (combination) substations, prefabricated cabin switch stations, and wind turbine towers. This switchgear has the characteristics of reasonable design (diverse modules, convenient combination, easy operation), high safety and reliability, small size, minimal maintenance, and strong environmental adaptability.

    Quality assurance

    Product quality assurance is based on continuous improvement in research, development, design, and production processes that meet all aspects of the quality system requirements. It fully complies with the latest or revised versions of the following standards, specifications, and guidelines, and is not limited to them.
    IEC62271-200 AC metal-enclosed switchgear and controlgear for rated voltages above 1 kV and up to and including 52 kV.
    EN50181 Insertion bushings for equipment rated at voltages from 1 kV to 52 kV and currents from 250 A to 2500 A.
    GB/T3906 AC metal-enclosed switchgear and controlgear for rated voltages above 3.6 kV and up to and including 40.5 kV
    GB/T11022 Common specifications for high-voltage switchgear and controlgear standards
    DL/T404 AC metal-enclosed switchgear and controlgear for rated voltages above 3.6 kV and up to and including 40.5 kV
    GB/T1984 High voltage AC circuit breaker
    GB 3804 High voltage AC load switch
    GB 1985 High Voltage AC Isolating switches and earthing switches
    GB 16926 High voltage AC load switch-fuse combination apparatus

    Service conditions

    a. Ambient temperature: Max.+ 40℃, Min.- 25℃; with a daily average not exceeding 35℃;
    b. Relative humidity: Daily average not more than 95%, monthly average not more than 90%;
    c. Altitude: ≤ 3000m;
    d. Seismic grade: The seismic intensity shall not exceed level 8;
    e. No obvious pollution such as corrosive or flammable gas around;
    Note:
    If the site condition deviates from the normal conditions of use, please confirm with our company.

    Technical parameter

    Technical parameters of switchgear
    Item Unit Parameters
    Load switch (C) Composite apparatus (F) CB (V)
    Rated voltage kV 36/40.5
    Rated frequency Hz 50/60
    Rated current Main bus A 1250
    Branch bus 630 200 (Depends on fuse) 630
    Rated power frequency withstand voltage (1min, r.m.s) Phase to phase, phase to earth kV 70/95
    Insulation distance 80/118
    Control and auxiliary circuits 2
    Rated lightning impulse withstand voltage (peak) Phase to phase, phase to earth 170/185
    Insulation distance 195/215
    Rated short time withstand current kA/s 20/3 / 20/3, 25/3
    Rated peak withstand current kA 50 / 50/63
    Rated short circuit breaking current(r.m.s) kA / Depends on fuse 20/25
    Rated short circuit making current (peak) kA / Depends on fuse 50/63
    Mechanical life Load switch/CB times 3000 5000
    Isolating /earthing switch 3000
    Main circuit resistance of each phase μΩ ≤170 / ≤170
    Rated voltage of auxiliary circuit V DC48/110/220, AC220
    SF6 rated working pressure (20℃,gauge pressure) Mpa 0.05
    SF6 minimum working pressure (20℃,gauge pressure) Mpa 0.03
    Annual leakage rate of SF6 % ≤ 0.1
    Degree of protection HV compartment: IP67, LV compartment: IP4X
    Outline dimension (bus side expansion) W × D x H Single cabinet mm 500 x 885 x 2060
    Common cabinets 465 x 885 x 2060
    Technical parameters of main switch
    Item Unit Parameters
    Load Switch Composite apparatus CB Isolation switch
    Rated voltage kV 36/40.5
    Rated current A 630 Depends on fuse 630
    Rated frequency Hz 50/60
    Rated power frequency withstand voltage (1min, r.m.s) Phase to phase, phase to earth kV 70/95
    Insulation distance 80/118
    Control and auxiliary circuits 2
    Rated lightning impulse withstand voltage (peak) Phase to phase, phase to earth 170/185
    Insulation distance 195/215
    Rated short-time withstand current and time kA/s 20/3 / 20/3, 25/3
    Rated peak withstand current kA 50 / 50/63
    Rated short circuit breaking current (r.m.s) kA / Depends on fuse 20/25 /
    Rated short circuit making current (peak) kA / Depends on fuse 50/63 /
    Mechanical life times 3000 5000 3000
    Main circuit resistance of each phase μΩ ≤70 / ≤ 40 ≤ 70
    Clearance between open contacts mm 65 ± 3 18 ± 1 65 ± 3
    Contact stroke of contacts mm 25 ± 2 3.5 ± 0.5 25 ± 2
    Contact closing bounce time ms / ≤ 2 /
    Three-phase opening and closing asynchronous ms ≤ 3 ≤ 2 ≤ 3
    Average opening speed m/s 3.5 ± 0.5 1.6 ± 0.3 3.5 ± 0.5
    Average closing speed m/s 4.0 ± 0.5 1.3 ± 0.3 4.0 ± 0.5
    Note:
    The above insulation level is the parameter value of the rated working pressure of SF6 gas.

    Features and structure

    ● Product Features
    Reasonable design
    Modular design for flexible combination and expansion: Functional modularization, including load switch unit (C), load switch+fuse combination electrical unit (F), circuit breaker unit (V), metering cabinet unit (M), busbar PT unit (PT), etc. The switchgear can be combined into a fixed ring network switchgear with a common shell type that cannot be expanded through various standard unit modules (up to 6 units can be shared in the same SF6 insulated gas tank). Different module combinations can also be designed as expandable units, and multiple forms of combinations can be achieved through dedicated fully insulated and fully shielded busbar connectors, achieving full modularization and meeting the needs of different regions, forms, and customers to the maximum extent, providing diversified power supply and distribution design solutions.
    Others
    The user interface and cable wiring are located at the front end of the cabinet, making it convenient for users to operate. The operation panel instructions are clear, simple, and easy to understand, and the interlocking is reliable, which can effectively prevent and avoid mis-operation.
    High safety and reliability
    The primary live part and switch body are sealed in a stainless steel gas chamber and connected to the outside through a bushing, avoiding direct contact with the live body; The equipment has reliable pressure release devices and channels, ensuring the safety of personnel and equipment in the event of a malfunction; Having a complete mechanical interlocking device can prevent mis-operation to the greatest extent possible.
    Fully Insulated and Sealed Design
    The primary live part (main busbar) of the switchgear and the switch body are sealed in a stainless steel welded gas tank. The main circuit is connected to the outside through a bushing installed on the gas chamber that complies with DIN47636 standard. It can be connected to the incoming and outgoing cables through a fully insulated and fully shielded detachable connector. The protection level of the gas chamber reaches IP67, and the interior of the gas chamber is not affected by the external environment, with short-term flood and condensation resistance functions.
    Small volume
    The cabinet size is small, saving floor space.
    Less maintenance
    High voltage insulation is not affected by external environment and is not easily aged; Adopting maintenance free vacuum (arc extinguishing chamber) switches; Almost maintenance free, long lifecycle, and low operating costs.
    Strong environmental adaptability
    The high-voltage component is sealed inside an inflatable metal shell, making it particularly suitable for harsh environments such as high altitude, severe cold, humidity, salt spray, and pollution.
    ● Product structure
    Basic Structure
    This switchgear is composed of a gas chamber and a cabinet frame as a whole (see the external structural diagram). Generally, the primary live parts are sealed in the gas chamber and filled with SF6 gas with a gauge pressure of 0.05MPa as insulation and arc extinguishing medium; The cabinet frame plays the role of supporting the gas tank, protective mechanism and installing anime devices. The gas chamber is welded with magnetic stainless steel plates, the frame is processed and formed with aluminum zinc coated plates, and then spliced with high-strength fasteners. The cabinet door is processed and formed with cold-rolled steel plates, and then coated with powder, plastic or paint for anti-corrosion and beautification.
    This switchgear can be divided into four main compartments: switch room (gas tank), cable room, mechanism room, and instrument room. The bottom of the switch room is equipped with a pressure release device. When an arc fault occurs inside, causing an increase in pressure inside the tank, high-pressure gas will be released outward through a dedicated channel of the pressure release device, ensuring the safety of personnel and other equipment.
    High voltage components mainly consist of vacuum circuit breakers, load switches, isolation switches, earthing switches, fuses, etc. The vacuum circuit breaker adopts a three-phase vertical layout, with a sealing flange as the installation reference and sealing interface. It is equipped with an electric spring operating mechanism on the outside, which is three pole linked and can be operated both electrically and manually. The load switch adopts a blowing cooling structure with extremely strong arc extinguishing ability, arranged vertically in three phases, and equipped with a flat spiral spring on the outside of the gas chamber for energy storage control. The three pole linkage mechanism can be electric or manual. The structure and layout of the isolation switch are the same as the load switch, and a flat spiral spring energy storage control is also used on the outside. The earthing switch can be installed on the load switch bracket and isolation switch bracket, or installed separately and controlled by compressing the spring energy storage. The fuse is directly installed in a dedicated insulation cylinder, which is safe and reliable.
    Mechanism and secondary instruments are installed on the front of the cabinet. Each high-voltage switch component is equipped with a corresponding operating mechanism, which directly displays the switch operation position and status on the front panel of the cabinet. This switchgear has a complete five prevention interlocking function. The switch operation hole is equipped with a hanging lock hole. Mechanical and electrical interlocks are installed between the load switch-earthing switch-cable room door and circuit breaker-isolation switch-cable room door, effectively preventing misoperation.
    product description01
    • 1. Gas-pressure meter
    • 2. Load switch operation hole
    • 3. Gas-pressure meter
    • 4. Load switch operation hole
    • 5. Earthing switch operation hole
    • 6. Gas chamber (switch room)
    • 7. Observation window
    • 8. Pressure relief room
    • 9. Cable room (front door)
    • 10. Isolation switch operating hole
    • 11. Fuse (built-in)
    • 12. CB energy storage operation hole
    • 13. CB opening and closing button
    • 14. Secondary instrument room
    ● Typical Scheme Outline Dimensions and Structural Diagram
    product description02
    A - Instrument compartment  |  B - Switch compartment  |  C - Mechanism compartment  |  D - Cable compartment
    No. of units 1 2 3 4 5 6 Remarks
    W(mm) 500 965 1025 1460 2360 2875 The size of the side sealing plate is 17.5 + 17.5
    Note:
    W (see table above) X 885 X 2060mm, with a maximum of 6 common boxes. The width of each additional unit interval is 465mm (see common box scheme table for details). The height of the secondary instrument room can be adjusted according to demand.

    Frequently Asked Questions (FAQ)

    What are the main applications of this modular switchgear?
    This switchgear is highly suitable for 35kV ring network power supply lines or radiation power supply lines. It is particularly designed for industrial, commercial, and residential areas with high node density, as well as prefabricated substations, cabin switch stations, and wind turbine towers.
    What international standards does the switchgear comply with?
    The product fully complies with major international and national quality standards, including IEC62271-200 (for AC metal-enclosed switchgear), EN50181 (for insertion bushings), GB/T3906, GB/T11022, DL/T404, GB/T1984, GB 3804, GB 1985, and GB 16926.
    What are the normal environmental service conditions for installation?
    It operates reliably in ambient temperatures from -25℃ to +40℃ (daily average ≤ 35℃), relative humidity up to 95% (daily average), altitudes up to 3000m, seismic intensity up to level 8, and in areas free of corrosive or flammable gases.
    How does the fully insulated and sealed design benefit operation?
    All primary live parts and the main busbar are sealed in a stainless steel welded gas tank filled with SF6 gas. With an IP67 protection rating, the interior remains completely unaffected by dust, humidity, or temporary flooding, reducing maintenance and preventing insulation aging.
    What safety systems are integrated to protect operators?
    The switchgear includes a complete mechanical and electrical interlocking system (five-prevention interlock) to prevent misoperation. Additionally, a dedicated pressure release device at the bottom of the gas chamber safely directs high-pressure gases away during internal arc faults.

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