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XGTD8-12 Indoor N₂ Gas Insulation Metal-clad Switchgear

General 
The XGTD8-12 indoor environmental gas-insulated metal-clad switchgear (hereinafter referred to as "the switchgear") is a advanced electrical apparatus filled with eco-friendly gas. It is designed to offer green and environmentally sustainable performance while ensuring reliable operation. The switchgear features a rational design, compact size, maintenance-free operation, long service life, and strong adaptability to various environmental conditions.

    Detail introduction

    The switchgear and its primary live parts are enclosed within a stainless steel shell, effectively shielding them from external influences. It employs a modular design, allowing for flexible combinations of common-tank and extended-unit configurations to meet various schemes and arrangements. This design ensures that the switchgear can satisfy the demands of compact installations in secondary transmission and distribution substations.

    Moreover, the switchgear is widely applicable in a range of environments, including secondary small distribution substations, industrial and mining enterprises, airports, railways, commercial districts, high-rise buildings, highways, subways, tunnels, and other locations with severe conditions.

    The product's quality assurance is grounded in a robust quality system that governs research, development, design, and production. Continuous improvement is a key focus, ensuring that the switchgear fully complies with the latest versions or revisions of relevant standards—though not limited to them.
    IEC62271-200 AC metal-enclosed switchgear and controlgear for rated voltages above 1 kV and up to and including 52 kV.
    EN50181 Insertion bushings for equipment rated at voltages from 1 kV to 52 kV and currents from 250 A to 2500 A.
    GB/T3906 AC metal-enclosed switchgear and controlgear for rated voltages above 3.6 kV and up to and including 40.5 kV
    GB/T11022 Common specifications for high-voltage switchgear and controlgear standards
    DL/T404 AC metal-enclosed switchgear and controlgear for rated voltages above 3.6 kV and up to and including 40.5 kV
    GB/T1984 High voltage AC circuit breaker
    GB/T1985 High-voltage alternating-current isolators and earthing switches.
    GB/T20840 Instrument transformers - Part 1: General requirements.
    GB/T11032 AC Metal oxide surge arresters without gaps

    Service Conditions

    a. Ambient temperature: -45℃~+50℃ the daily average value shall not exceed 35℃;
    b. Altitude: Not more than 4000m(If the equipment working over 1000m,please note it for the convenience of adjustment to the inflation pressure);
    c. Relative humidity: Daily average is not more than 95%,Monthly average is not more than 90%;
    d. Seismic grade: The seismic intensity shall not exceed grade 8;
    e. There shall be no Corrosive, flammable gases or other pollution.

    ※Note: if the service environment exceeds the above conditions,please consult with our company.

    Technical parameter

    ltem

    Unit

    Parameters

    V: CB unit

    C: load switch unit

    Rated voltage

    kV

    12

    Rated current

    A

    630/1250

    630

    Rated frequency

    Hz

    50/60

    1 min rated power frequency withstand voltage (rms) Phase to Phase/Phase to earth

    kV

    42

    Insulation Distance

    48

    Rated Lightning impulse withstand voltage(peak) Phase to Phase/Phase to earth

    kV

    75

    Insulation Distance

    85

    Rated power frequency withstand voltage of auxiliary circuit

    kV

    2

    Rated short circuit breaking current(rms)

    kA

    20/25

    Rated short circuit making current (peak)

    kA

    50/63

    Rated short time withstand current (4s)

    kA

    20/25

    Rated peak withstand current

    kA

    50/63

    Main circuit resistance of each phase

    μΩ

    ≤160

    N₂gas rated operation pressure

    MPa

    0.02

    Mechanical life CB/Load switch

    times

    10000

    Three-position switch

    5000

    Rated values of internal arc level (IAC)

    KA/S

    25/1

    Annual leak rate of N₂ gas

    %

    ≤0.1

    Protection degrees

    /

    IP67 for gas-filled compartment,

    IP4X for others

    Product Features and Structure

    ● Product features
    ● Green and environment-friendly
    Rather than SF6, all the nitrogen or dry air insulation, vacuum extinction, no greenhouse gas emissions. Harmful chemical elements in raw materials are strictly controlled in the parts manufacturing process, which can reduce the production of harmful substances. And the recycle rate of materials can reach 90% after the retirement.

    ● Safe and reliable
    It adopts micro-positive pressure gas insulation to reduce the leak rate of gas. Although, leaking happen to the gas compartment, it can still keep enough insulation ability at the lowest functional pressure, and does not affect the normal operating.

    ● Reasonable design
    ● Modular design
    The switchgear includes load switch unit, the circuit breaker unit(V), meter switchgear unit(M), bus PT units,etc.it can achieve many forms of combination through general full insulation and full shielding bus connection, which can meet the demand for different places, different forms, different needs of customers, and provide a variety of designs for power supply and distribution.

    ● Fully insulated and sealed design
    The primary live part(main bus)of the switchgear and switch itself are sealed in the gas tank of welded stainless steel plate. The main circuit is connected to external through DIN47636 standard bushing that installed on the gas tank. It can also be connected to input and output cable by full insulation, shielding all full sealed separable connector. And protection grade of the gas tank box reach IP67. The inside of the gas tank is not affected by the external environment. It also has the short-term resistance function of flood and condensation.

    ● The other
    User interface and cable connection are located in the front of the body,which is convenient for user operation. Operation switchgear instructions are clear, simple and easy to understand. The status of the three-station switch can be observed through the switchgear observation window.

    ● Small volume
    Adopting the insulation of environment-friendly gas, retained the size advantage of gas insulation switchgear, size is small, which can saving the floor area.

    ● Less maintenance
    High voltage insulation is not influenced by the external environment,and hardly aging. There is no need for users to protect or detect weather the SF6 gas leaks. Also, it can reduce the total life cycle cost of the product.

    ● Strong adaptability to environment
    All the HV components are sealed in the gas-filled metal enclosure, and the switchgear is especially suitable for high altitude, cold, damp, salt mist, pollution and other harsh environment.

    ● Product structure
    ● Outline structure
    product description01
    Secondary meter room: For installing secondary components such as Ammeter, Voltmeter, protection device, gathering the secondary terminal of switchgear, which is convenient for maintenance and operation. 

    Live display: To provide the live display data for input and output of cables.

    Gas-pressure meter: To show the safe pressure range in gas tank, and alarm contact function can be selected to achieve the operation of interlock opening and closing at low gas pressure.

    Operation switchgear: To provide switch operating indications of opening and closing, on which the corresponding switch operating instructions were printed.

    Gas tank compartment: It is fully sealed designed, which welded with the high quality stainless steel welding, and reach IP67 degree of protection.

    Pressure relief compartment: For installation cable and current transformer.At the same time,it's the guide channel for arching pressure relief, which may lead the arc to the cable trench.

    Cable room front door: It's the entrance of cable compartment,and it shall betaken apart first.

    Note:the connection of the figure between compartments is the outer cone top connection.

    ● Outline structure
    product description02

    Type

    Width(W)

    Height(H)

    Depth(D)

    C

    Top connection

    420mm

    1950mm

    850mm

    Side connection

    420mm

    2000mm

    V

    Top connection

    420mm

    1950mm

    Side connection

    420mm

    2000mm

    PT

    Top connection

    600mm

    1950mm

    Side connection

    600mm

    2000mm

    D

    Top connection

    420mm

    1950mm

    Side connection

    420mm

    2000mm

    Note: the connection of the figure between compartments is the inner cone side connection, which also can be outer cone top connection as user demanded.

    Operation

    ● Operation procedures
    ● Preparation before operation
    It shall be operated with specific handle,and confirm that the installation of cable compartment front door and the correct connection of HV cable and secondary circuit.

    ● Power on operation procedure
    Ensure that circuit breaker/load switch in open position (which rotate the opening switch to open the circuit breaker/load switch), open the three position switch from earthing closing position to opening position, then operate it from isolation position to closing position. Operating isolation switch lively is forbidden. After confirming the isolation switch is closed,charging the circuit breaker/load switch mechanism with operating handle. Then rotate the closing knob, closing the circuit breaker/load switch.

    Note: There is mechanical interlock between circuit breaker/load switch mechanism and isolation mechanism to prevent mistake operation. If some operating difficulties happen, please check the condition of circuit breaker/load switch, and then do the closing or openng operation rather than operate forcibly.

    ● Power off operation procedure
    Rotate the closing knob,open the circuit breaker/load switch.Then operate the three position switch from isolation closing position to opening position with handle.

    ● Inspection operation procedure
    After confirming the cable compartment is not live,operate the three position switch from earthing opening position to closing position. Then open the front door for inspection.
    product description03
    ● Interlock logic
    a. Only when earthing switch at closing position,circuit breaker/load switch at opening position, can the cable compartment front door be opened.

    b. The earthing switch cannot be operated when the front door is open.

    c. The isolation switch and earthing switch cannot be operated when circuit breaker/load switch at closing position.

    d. When operate isolation switch and earthing switch, circuit breaker/load switch at closing position can not be operated.

    e. Only when circuit breaker/load switch at closing position can the cable compartment front door closed.

    Principle of Secondary Circuit

    ● Secondary circuit principle of the cabinet
    product description04
    ● Secondary circuit principle of the circuit breaker
    product description05

    Scheme Option Table

    Single cabinet type
    product description06
    product description07
    Common box type
    product description08
    product description09
    product description10
    product description11

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